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Beyond the water purification components themselves, care must be exercised with the design and operation of the storage tank and the Purified Water distribution piping. Generally, bacteria multiply less rapidly at this point in the system because nutrients to support growth are present at much lower levels than within the treatment components. Nevertheless, improperly designed or managed systems can be sources of substantial amount of bacterial contamination.

a) Storage

  • Storage vessels to have cylindrical shape and conical outlet where D to H ratio
    should be between 1/2 to 1/3.
  • Material of construction should be SS-316 or SS-316 L if extensive Welding is involved.
  • The internal surface must be mirror polished having 250 grit finish Vergin rolled plates chemically cleaned preferred.
  • Water inlet to have spray ball system and placed such that entire inner surface is washed.
  • Breather for Air Vent is installed with 0.1hydrofobil filter element.
  • Manhole for physical cleaning.
  • Electronically operated level indicators/Digital level indicator / controller.
  • Vessel can be jacketed for steam heating if required.

b) Distribution

  • Two critical parameters in design of distribution system is sizing and minimisation "dead legs" having continuous loop.
  • Material of Construction should be SS-316 L descaled and electropolished suitable for sterilisation stem at 30 psig.
  • Tri-clover with silicone rubber gaskets joints.
  • All bends and piping system should be demuntable type for ease of cleaning and re-installation.
  • Pipe to have adequate slope to allow draining of pipe completely.
  • Dead legs should not be more than 6 times the diameter of pipe.
  • Velocity of flow through the pipe should be minimum i.e.
  • Pipe joints :- Orbital welding type or expanded type.
  • Valves :- Diaghram type (Saunders make).
  • User point loop should be continuous having skid design.
  • Pipe to be mounted independently avoiding any supports from wall preferably mounted as pendants.
  • Entire pipe work should always be purged with water.
  • Sample points to be provided at appropriate points for validation.
Introduction | System Design Approaches | Storage and Distribution | Instrumentation | System Sanitization